Digital SAW error codes

MZ-III Error Code Troubleshooting E001–E009

A structured error-code routing page for MZ-III digital submerged-arc power sources and MZC-III carriage/control-box systems.

Use the code as a route, not as the final diagnosis

MZ-III and MZC-III split faults across power source, carriage controller, communication, wire-feed motor, travel motor and voltage feedback. The error display narrows the evidence layer; it does not replace measurement.

Redrawn MZ-III E001–E009 error-code routing map.
Redrawn MZ-III E001–E009 error-code routing map.

E001–E009 service table

CodeMeaningFirst check
E001Thermal protectionFan, duty cycle, thermal relay, heatsink temperature and wiring.
E002Circulating-current / output diode short faultOutput diode module, secondary output path, bus/output short evidence.
E003Communication faultDigital link between power source and carriage/control box.
E004Wire-feed motor shortWire-feed motor armature path, overload protector, control board output.
E005Wire-feed motor runawaySpeed feedback, drive command, control board output and motor wiring.
E006Travel motor shortTravel motor wiring and drive output.
E007Travel motor runawayTravel speed feedback/control path.
E008Short fault when switching SAW to MMAOutput short state before switching mode.
E009SAW voltage feedback openVoltage feedback wire, connector, feedback circuit and work return.