Board reference · WSE AC/DC TIG

WSE secondary inverter board reference

Use this page when a WSE AC/DC TIG welder has DC output but no AC welding output, AC waveform only in one direction, unstable AC balance, no cleaning action, or secondary inverter drive faults. The secondary inverter board should be diagnosed as the AC polarity-switching stage, not as the same board as the main DC inverter.

Secondary inverter role map

In many WSE AC/DC TIG machines the main inverter creates controlled welding power, while the secondary inverter stage reverses or shapes output polarity for AC TIG. A machine can weld in DC while the AC secondary stage is still faulty.

Main inverterCreates regulated welding power and DC output path.
AC/DC selectionPanel/control board tells the machine whether secondary inversion is required.
Secondary driverGenerates isolated gate-drive signals for polarity switching devices.
Secondary inverterSwitches output polarity and shapes AC TIG waveform.
Balance / frequencyPanel/control signals adjust cleaning/penetration balance and AC behavior.
Output feedbackFeedback confirms output state and may shut down abnormal switching.

Board-area fault map

AreaWhat it controlsFault symptom
AC/DC commandSelection signal from panel/control board.DC works but AC mode behaves like DC or no AC output appears.
Secondary driver inputReceives timing and polarity commands.No alternating gate command, one-sided waveform, protection in AC mode.
Secondary power devicesSwitch output polarity under driver control.Shorted devices, blown fuses, breaker trip, output only one polarity.
Balance/frequency commandAdjusts AC cleaning/penetration behavior.Balance knob has no effect or AC arc feels fixed/unstable.
Feedback/cutoffReports abnormal output or current state.False protection, AC starts then stops, weak or unstable AC output.

Do not diagnose WSE AC faults as ordinary DC no-output faults

If DC mode welds normally but AC TIG fails, the first suspect is not the main inverter. Check AC/DC command, secondary driver, secondary power devices, balance/frequency command and output feedback.

Related WSE routes