Fault route

ZX7-160/200 Output Diode Short No Arc Diagnostic

A secondary-output route for compact ZX7 machines where inverter power exists but arc output is missing or abnormal.

Quick Answer

If the machine powers up but no arc output appears, a secondary output diode short/open can mimic drive or transformer failure. Check the middle-board output diode group, transformer secondary, reactor and output terminals before replacing the top inverter board.

Diagnostic path

Power indicator/fan OK → drive evidence → main transformer secondary → output diode group → reactor → shunt/feedback → terminals.

Evidence table

Shorted output diode: low or collapsed output, protection or heavy load. Open diode path: missing/weak DC output. Reactor/shunt fault: unstable or weak current. Top board replacement should wait until secondary faults are excluded.

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