Repair workflow

TIG AC/DC Model-Series Fault Reference

A WelderData diagnostic workflow for routing TIG faults by model family: pulse TIG, thyristor AC square-wave TIG and compact MOSFET AC/DC inverter TIG.

Database summary

TIG model-series diagnosis should not begin with the power devices alone. WSM-style pulse TIG, WSE-style AC square-wave TIG and WIG-style compact AC/DC inverter TIG machines use different control layers. The same symptom, such as unstable current or no arc transfer, can come from different board sections depending on the model family and operating mode.

Model-series routing map

TIG AC DC model series fault routing map

Fault routing table

Model familyIf this worksBut this failsRoute first to
WSM pulse TIGNormal DC TIG currentPulse mode has no effectPulse command, parameter board and current-loop interface
WSE AC square-wave TIGHF/gas and DC outputAC output or cleaning action abnormalAC polarity switching and thyristor output control
WIG AC/DC inverter TIGStick or DC TIG outputAC TIG unstable or shutdownAC/DC selection, compact inverter output and protection rails
Any TIG familyGas and HF abnormal in all modesNo stable arc startTorch switch, gas-delay circuit and HF start logic

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