Model family

Induction Heating Power Supplies

A WelderData model-family reference for industrial induction heating equipment used near welding and metalworking repair contexts, focused on power-stage diagnosis rather than process theory.

Database summary

Induction heating power supplies convert rectified mains power into high-frequency current through an IGBT or MOSFET inverter stage. The output energy is transferred through a resonant tank and heating coil instead of a welding arc. For repair work, WelderData treats these systems as industrial inverter power supplies with a different load interface.

The useful diagnostic split is input power, DC bus, gate drive, power-device bridge, resonant capacitor / coil network, cooling system and protection feedback. A no-heat fault is not automatically an inverter fault; it can come from missing enable, failed resonant components, cooling interlock or load-coil problems.

WelderData power-supply map

WelderData induction heating power-supply block map.
Functional map for separating input power, inverter bridge, resonant tank, heating coil, control board and protection evidence.

Repair sections to separate

SectionRepair questionTypical evidence
Input / rectifierDoes the DC bus charge correctly?Breaker state, bridge rectifier, bus voltage, capacitor condition.
Gate driveAre the inverter switches being driven safely?Pulse command, driver supply, bias, shutdown input, asymmetry.
Inverter bridgeAre IGBT / MOSFET devices shorted or weak?Diode-mode check, collector-emitter / drain-source short, heating at startup.
Resonant networkDoes the tank capacitor / coil path match the load?Capacitor failure, open coil, loose joint, weak heating, abnormal current.
Cooling / protectionIs a flow, fan or thermal fault keeping the output disabled?Thermal switch, water-flow switch, fan operation, overcurrent latch.

Related WelderData references